Kuka fault codes Hello, I have met a problem with kuka Krc4 robot. We specialize in the service of industrial automation and servo motors. Aug 26, 2024 · When a KUKA KRC4 motherboard fails to boot, it can prevent the entire robot controller from functioning. Dec 17, 2024 · My firm got this Kuka KR 6 R700-2 robot with KR C5 Micro controller and I believe I managed to make the necesarry connections. 98neu Display Name Cause Investigative Actions Corrective Actions A. This fault is crucial to address, as excessive motor temperatures can lead to overheating, reduced performance, or even damage to the motor or associated components. Aug 26, 2024 · If your KUKA KRC1 controller is having issues with DeviceNet communication, there could be several potential causes, ranging from hardware problems to configuration issues. The company is headquartered in Augsburg, Germany. pdf), Text File (. Basic View and Download Kuka KR C2 operating instructions manual online. as ssen in the attachment below, the errors are: SYS-X44 no network response SYS-X48 SION-S is not connected to bus There is EK1100 installed, but none of the lights Jun 28, 2019 · i want to know how to resolve these errors - KSS26024 :Ackn. I replaced the servo motor with a new one, but now I can't move the first three axes, A1, A2, and A3. Sep 2, 2013 · Also got some other fault codes which i dont think have anything to do with it but here they are in case you wanna look into it: KSS15002,13012,13068,15054,27004,10041,10045. Ideal for KUKA robot users. PROFINET MS option, so I tried creating a new profile and reinstalling all of the options and redeploying, but no luck. SystemSoftware The KUKA. 0, covering configuration, programming, and diagnostics for KUKA robot systems. ". Max. Every time I try to run the machine in automatic external, t1 or t2, the faults 1229 and 1239 come up. To make it easier to find error messages in the following list, the message number is shown first, unlike on the display. Mar 23, 2022 · I have a hard time finding an error list for KUKA robots/controllers. 02. Skye. The KUKA Group is active in more than 50 countries with over 100 locations. The largest sites are in Germany, USA, China, and Hungary, with headquarters in Augsburg. txt) or read online for free. Starting by not connecting the data/power cable or some sort of machine Nov 7, 2016 · The other day the robot had a vacuum fault, but only sent that the system was halted to the PLC and not the vacuum fault, so I am considering removing the p [153] fault from the p00 file as I would still need to stop to robot - We will know that is it stopped, it is more important to know WHY from across the facility, IMO. View and Download Kuka KR C2 user manual online. Robotics, industrial automation. Oct 12, 2016 · Hi, i can't find anywhere a data sheet for the FE207 board for a KRC1. Feb 29, 2020 · Changed the title of the thread from “KSS Error in KUKA KRC4 Error” to “KSS Error in KUKA KRC4”. Aug 11, 2025 · I’m getting a KSS13105 error code “battery defective - load test failed”. Mar 5, 2018 · OK, this Kuka KR150 is eating my lunchand a lot more than that! Below is the information that I have tried to resolve it and still in the same spot. Dec 29, 2018 · KRC2 KCP connection error watchdog error Started by rotax, December 29, 2018, 01:34:15 AM Previous topic - Next topic A list of common #KUKA error codes for the KRC1, KRC2, KRC3, and KRC4 #Robot Controllers. I get error 250 : "Incorrect servo parameter A6" and error 220 : "Power module axis A6 not or wrongly plugged Mar 15, 2018 · Hi All, KR C4 / KR60HA &DKP400 I had the following error popup KSS26024 Ackn. I am getting the following errors, see attached pic. Jan 11, 2022 · Hi, Recently my Kuka krc2 robot started giving errors. Started up the robot today, and was greeted with a bunch of error, the robot refuses to move due to these errors generating a safety stop. Aug 26, 2024 · Before attempting to reset a KUKA robot fault, it's essential to understand that improper resetting can sometimes exacerbate the issue or even cause further damage. I can only move the last three, A4, A5, and A6. i'ts urgent and thank you for your help! :merci: KUKA Robot | 100 Common Problems and Solutions Common problems and solutions of KUKA robots: 1. The main feature of each example program is to trigger the 3D camera to capture images to obtain the information of the target object and then plan the robot path for picking and placing View and Download Kuka KR C1 manual online. I have connected the cat 5 cable between X44 and the EK1100. When A6 is initiated,… We have checked the content of this documentation for conformity with the hardware and software described. Learn everything you need to know about different classes of CNC and PLC products. Troubleshooting guide for KUKA System Software (KSS) error messages. Learn how to identify and fix KUKA C4 drive faults with this detailed troubleshooting guide. there is no info how exactly did you try to install it and in what environment. KUKA offers a comprehensive range of industrial robots, catering to diverse applications with precision, flexibility and efficiency. I also want to know witch errors i can acknolege while in EXT mode, witch ones reqire T1, or dead man switch pressed and also witch ones are aknolegeble while in EXT if enabled in KrcExtConfMsg. I have a KR10-1440-2 that I ran into the physical limit on A3 that I installed and got the maximum torque error. Jun 15, 2023 · Hi All, New to this Kuka stuff and robotics in this form. I am trying to copy a project from a previous machine to this new machine( 4560240). Ethernet KRL 3. SystemSoftware – KSS for short – is the operating system and thus the heart of the entire robot controller for the majority of the KUKA robot portfolio – including traditional 5- and 6-axis robots, as well as the new KR SCARA and KR DELTA robots. When I turn on the robot in the morning, the following errors occur. Feb 16, 2021 · Hello can help me what i can check if error said max. KR C2 robotics pdf manual download. Its goal is to become a shared tool for robot developers (industrial, researcher, student, ). 9) and desperately attempting to get my KR 30-3 moving. Both Normal RSI and Fast RSI modes are supported. Get a free quote today! Siemens Digital Industries Software CommunityLoading Sorry to interrupt CSS Error ) Video tutorial on how to troubleshoot some of the most common erros we have encountered. Nov 16, 2016 · So, this new equipment is working quite well, but when we disconnected the panel fan (that is placed in the ceiling) we have an information message on KCP (code 315) and the robot does not work. We also provide information about KUKA teach pendants including the smartPAD teach pendant and more! May 30, 2018 · Error code 1: KSS 15002 / 15003 / 15004 “Safe Device Communication Error” Error code 2: KSS 15073 / 15074 “Error in Safety Node of Drive” Robot worked perfectly for several years. Any information would be helpful: 1133 fault code A6 exceeds torque limit. Get a free quote today! How to diagnose your FANUC current alarms, Siemens SINUMERIK 840D SL and the Siemens SINUMERIK Alarm List. Jan 25, 2020 · Error KSS29002 - Object Stop_1 returns error RSIBad (Stop_1 is the stop object I was talking about). The KUKA RSI block uses the KUKA. Technical manual for KUKA robot mastering and calibration, covering dial gauge, EMT, tool, base, and external kinematics. So in normal operation robot running ok, if an Alarm happens i need to turn on a physical output on the onboard beckhoff output card. In the event of a fault or interruption in the safety circuit, the pow-er supply to the drives is shut off, thus bringing the robot system to a standstill. These errors can disrupt the robot's operations and may be caused by hardware, software, or configuration problems. Jul 11, 2019 · For some unknown reason, I can't move the robot anymore. Or hit the s or f Technical manual for KUKA. KR C2 controller pdf manual download. Here, you will find every location – from corporate headquarters in Augsburg to sites around the world. WorkVisual. Here’s a structured Apr 6, 2022 · KRC2- Error/Message Number as a Varible AutoMattic21 April 6, 2022 Thread is Resolved Feb 25, 2018 · Hi all, Can someone please suggest why a "Code generation failed error" occurs when trying to active a project? And my wvs version is 8. Find causes, effects, and remedies for robot controller errors. Link lights at both ends show a physical connection. I have 3 warnings at the beginning, from bottom to top they are "Safety configuration activation code error", "Machine data do not match robot type" and "Safety Stop". Understanding Servo and EtherCAT Errors: Servo Errors: Servo errors typically indicate issues with the motors Aug 26, 2024 · KSS00404 is a safety stop error that typically occurs in Kuka robot controllers. I have contacted Kuka support and am currently working through their help line without much luck so far. May 19, 2022 · Controller stuck, can't run programs Agustin Costa May 19, 2022 Thread is Unresolved Apr 9, 2020 · This is not related to KUKA PRC, but i'm hoping someone can still give me some pointers. KUKA robots are used in the world’s first robot-controlled radiation surgery system – the “Cyberknife”. What exactly is this error and Aug 26, 2024 · A "Motor Temperature Fault" in a KUKA robot indicates that one or more of the robot's motors are operating outside their normal temperature range. Year 2018 Warning messages for workspace monitoring functions deactivated and requests for mastering of A1-A6 populated last night… KUKA工业机器人，库卡故障码查询频道,如果您遇到了错误代码，请填写错误代码如：KSS00001，点击查询，即可找到问题解决方案. Mar 7, 2018 · The list below contains common KUKA controller error codes. This helps you learn how to write robot programs and allows the vision system to guide robots to pick and place objects. 3. KUKA Error Code Repair Services | Fast turnaround, competitive pricing, and a comprehensive warranty. xml. This sub is dedicated to discussion and questions about Programmable Logic Controllers (PLCs): "an industrial digital computer that has been ruggedized and adapted for the control of manufacturing processes, such as assembly lines, robotic devices, or any activity that requires high reliability, ease of programming, and process fault diagnosis. – Accu–voltage at <kps number> below <voltage level> during last buffering Error Codes ¶ Returned status code is an error code. Deckblatt-P10. The algorithm in KUKA. Discover KUKA’s advanced friction stir welding solutions – precise, reliable, and ideal for demanding applications in lightweight construction and high-strength materials. Aug 26, 2024 · Servo and EtherCAT errors on a KUKA robot typically indicate issues related to the communication between the robot's controller and its servo drives or EtherCAT network. Comprehensive guide to KUKA System Software (KSS) error messages, causes, effects, and troubleshooting solutions. The user has no claim to these functions, however, in the case of a replacement or service work. Sep 1, 2016 · Looking to add a Beckhoff EK1100 along with an EL1809 and EL2809 to my robot controller cabinet (KRC4). from what i know, VRC is an Learn about the common KUKA error codes here. Below is a structured approach to diagnose and potentially resolve the problem: 1. Exciting Industrie 4. following error exceeded Kuka support asked me for the KRCdiag and the following to say the project contains no DKP400. You will also need to select (from a list) what type of action you performed that created the checksum difference (loaded an old Archive, deployed a new WorkVisual project, etc). 0 jobs are waiting for you. Nevertheless, discrepancies cannot be precluded, for which reason we are not able to guarantee total conformity. Nov 13, 2024 · I have a KR10 with KRC version 8. Start the KUKA Robot Guide and answer our questions to get matching case studies, videos and product suggestions for your industry and application. 16 216-DRIVES ERROR A4 No. 05 GM cabinet. I am fairly new to Kuka and having a hard time finding any manuals that are helpful to troubleshoot the KSS error codes. Why does the robot have the problem of zero point loss? Whether the zero point of the robot is lost mainly depends on a piece of data carrier (EDS) in the system, which not only affects whether the zero point of the robot is lost during the normal operation of the robot, but also after the robot is Jul 9, 2015 · KSS error messages 26xxx and another Lex July 9, 2015 Thread is Resolved Reply Lex 78491010 Fault Listing Manual - Free download as PDF File (. I have changed the batteries but still get the code. Get a free quote today! A digital knowledge database for all KUKA products, accessible at any time and from anywhere: KUKA Xpert offers comprehensive technical information especially for service technicians, planners, programmers, operators, and commissioning engineers. 17 216-DRIVES ERROR… Oct 17, 2023 · I have a KR 6 R900 sixx, and the A1 servo motor was burnt. Whether you're looking for new robotic solutions or cost-effective options through our selection of used robots, we've got you covered for all your automation needs. 020 Parameter Checksum Oct 9, 2024 · Hi everyone, I am looking for the updated system messages manual (the one with all de error codes and descriptions). Apr 25, 2023 · Hello, This pertains to: Robot KR 16 R2010, S/N 454935 Controller KRC4, S/N 390703 Manuf. It indicates a safety-related issue that has prevented the robot from continuing its operation. The information in this documentation is checked on a regular basis, however, and necessary corrections will be incorporated in subsequent editions. List of all faults in KUKA Robots Support for GCode via the Program Importer component, to allow you to convert code from any external CAM solution to ABB Rapid, KUKA KRL or Universal. Jul 18, 2025 · Reference the KUKA fault code documentation for specific troubleshooting steps related to the reported error. CONTROL CABINET. Mar 29, 2021 · (Code, 1 line)to solve a problem, one must first define it. Error messages / troubleshooting Fehlermeldungen 09. User manual for KUKA KR C2 control cabinet (USA edition 2005) focusing on fault analysis, diagnosis, and troubleshooting. During recent power outage, get the above two errors. KUKA Error Messages ¶ The following errors may occur while running the Standard Interface program on the robot. Details steps taken and seeks parameter adjustment advice. Start your career now at KUKA, the market-leading automation specialist. Feb 4, 2021 · To me, it looks like there is an issue with the KUKA. http://ow. With this software, you are going to move the robot via a programming code. This can be a critical issue, leading to significant downtime and production losses. 245-Servo Bus disturbance DSE 1 121-Over Current A2 216-DRIVES ERROR A3 No. Sep 23, 2021 · DRIVES CONTACTOR OFF, INTERMEDIATE CIRCUIT LOADED Urthlight September 23, 2021 Thread is Unresolved Aug 11, 2025 · I’m getting a KSS13105 error code “battery defective - load test failed”. following error exceeded - KSS01105 :POSITIONING MONITOR A6 thx. This morning the robot stopped working with no error codes and i found one red The trademarks stated in this document are the property of their respective owner. temperature of servo exceeded. Robotics engineering. The next step is coding an industrial robot using KUKA. KR C4 compact controller pdf manual download. 26 while the controller is 4 Jun 22, 2019 · I currently have a robot with the error number #15002. Apr 30, 2024 · Greetings, I am new with KRC4 (KSS 8. - **Log Analysis**: The KUKA SmartPad or KUKA WorkVisual tool can help you analyze logs for detailed error diagnostics. By referring to this message number, it is possible to obtain further information on an error and the appropriate remedial action. Covers KPP & KSP modules, error codes, causes, and repair steps. 01 en Cause Apr 16, 2021 · RobotForum Community Meetups 19. so far we only know the KSS version and message number, nothing else there is no VRC version number so cannot tell if it is even compatible with your KSS. edition 2005. November 2025, 17:00–18:00 GMT+1 Event starts in your time: Wednesday, November 19, 2025, 08:00 AM–09:00 AM PST May 27, 2016 · I have this error on the robot pendant, I canfind nothing about this error, someone know Which input the robot need? kss15101 Safe device Safety Interface Board SIB This section describes 20 example programs that are applicable to different scenarios. this method worked in the past for other machines but it is not working on this particular machine. If unresolved, collect logs and contact KUKA support with detailed findings. Nov 12, 2014 · Hey everyone, can any one tell me where can i find the KUKA errors messages manuals (for KRC1 or KRC4) because i've been searching for them these days and i just found the manual for KRC2. Find here an overview of KUKA products and services for intelligent automation solutions. Aug 30, 2021 · What's the best way to program a KUKA robot? This KUKA robot programming guide will help you to get started quickly and easily. It permanently monitors all connected safety-relevant components. Quick start Go to the language reference section to get started. WorkVisual is already running and being checked in the background while the functions are being executed. MRO Blog hosts a near-endless stream of documentation and datasheets to make finding product information and troubleshooting as easy as possible. Programming a robot using the KUKA smartPAD is the first step. General servo error (A1-A6) KSS2612 , Overcurrent (Servo) (A1-A6) KSS26139 Thank you in advance. The three primary challenges for working on the fringes of industrial robotics are (1) interaction between designer, robot, and environment, and the KUKA Roboter GmbH Zugspitzstrasse 140 D--86165 Augsburg This documentationorexcerpts therefrommay notbereproduced ordisclosed tothird parties without theexpress permissionof thepublishers. Common KUKA Error Codes: Troubleshooting Guide KUKA robotics offers a range of controllers and parts for various industries, including CNC machining and surface processing. When the robot running in automode, it will stop randomly with 'Dynamic brake active' message (Error code 108). View and Download KUKA KRC instruction manual online. C caa 25-10-2024 05:53, 1 year ago Re: Major kuka robot errors ### Troubleshooting Tips - **Check Documentation**: The KUKA error codes in the robot's manual provide specific troubleshooting steps. Please check the messages in the Console tab of Mech-Vision Log panel. Is there a variable that i can monitor in the… Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice. KUKA is a global automation corporation with roughly 14,000 employees. Troubleshooting KUKA KR150 robot error 1133 (torque limit exceeded). KUKA SE & Co. These codes are applicable to all KUKA controllers, including the KRC1, KRC2, KRC3, and KRC4. RobotSensorInterface (RSI) networking technology to interface to KUKA 6-DOF articulated robots with the following KUKA Robot Controllers (KRC): KR C5, KR C4, KR C2, and KR C2sr. Other functions not described in this documentation may be operable in the controller. 7. ly/TXGv30iOMbh View and Download Kuka KR C2 operating instructions manual online. Jan 15, 2018 · I got error as picture after move the the robot to customer plant. If your KUKA KR C4 controller's motherboard is not booting, it could be due to several hardware or software issues. Power is supplied to the 24V inputs… Jun 13, 2025 · This error has been solved at my KRC4 going to safety configuration/hardware options and selecting for Input signal for peripheral contactor US2 instead ''from KRC'' , ''not used'', The error feedback signal 1 was removed. It does happen at the same krl line every time, but as I said, it just happens sometimes with no appearing reason. When I try to move these first axes, it… Manuals and User Guides for Kuka KR C2. KUKA is one of the world’s leading suppliers of intelligent robotics, plant and systems engineering and is driving digitization in industry. this also means clarifying any ambiguity by answering questions. DeviceNet is a fieldbus communication protocol commonly used in industrial automation, including KUKA robots. Mar 13, 2019 · These codes are applicable to all KUKA controllers, including the KRC1, KRC2, KRC3, and the KRC4. The system enables the treatment of inoperable, surgically complex tumors. KR C1 control systems pdf manual download. KUKA Lightweight Robots, flexible KUKA Lightweight Robots, sensitive KUKA Lightweight Robots. Oct 25, 2018 · To provide more detail maybe helpful, the fatal error involved external communication from controller to another device, at that point, communication failed between the Kuka and controller and recovering to factory settings has not solved the issue. KUKA CNC Robot Fault Code Repair Services | Fast turnaround, competitive pricing, and a comprehensive warranty. I've followed start up procedures per programming manual and I believe my issue lies with my RDC not… Overview The ESC (Electronic Safety Circuit) safety logic is a dual-channel computer-aided safety system. The passwords for logging onto the KUKA System Software as “Expert” and “Administrator” must be changed before start-up and must only be communi-cated to authorized personnel. I have done all I can for the past 3 days, checked all wiring, changed KPS600 and… Apr 27, 2023 · I am trying to turn on an output if an Alarm exists in the KUKA Robot. We have 5 Kuka KR C2 manuals available for free PDF download: Operating Instructions Manual, Assembly Instructions Manual, Operating Handbook, User Manual Jul 14, 2015 · LEDs Status on KRC4 cabinet ak July 14, 2015 Thread is Resolved Aug 24, 2024 · "collective brake error" in a "KUKA robot" indicates "a problem with the braking system" that is designed to hold the robot's axes in place when it is not in motion. after I connected all cable and then turn on robot controller when I try to press enabling switch the building circuit breaker was tripped and I get it the errors as picture. May 28, 2014 · KUKA KRC4, KR120, overload problem Spl May 28, 2014 Thread is Resolved Community documentation for the Kuka Robot Language Welcome to OpenKuka Better Kuka Robot Language documentation This website is a community effort to provide better documentation for the Kuka Robot Language (KRL). Dec 21, 2016 · Hello, I am having problem with a Kuka control palletizer machine. If the fault is in the production and running state, it is recommended to check whether it is caused by an emergency power failure or electrical fault due to a collision, and it is recommended to check the grounding motor, connecting cables, and RDC board of the equipment. KR C2 control systems pdf manual download. Step 1 I browse the project… View and Download Kuka KR C4 compact manual online. Click here to learn more about these products. 6. KGaA is represented all over the world. KUKA KRC Fault Code Repair Services | Fast turnaround, competitive pricing, and a comprehensive warranty. You will have to be logged in as Safety Maintenance in order to have sufficient access permissions to do this. thanks, KUKA. It provides a reliable and efficient way for devices to communicate and exchange data. Jun 25, 2015 · Until you do, the "Safety Checksum Error" will remain. Jul 18, 2025 · Discover recommended troubleshooting steps for addressing torque limit faults in KUKA robots, including fault code identification, mechanical inspection, software and parameter checks, electrical inspection, environmental considerations, manual testing, controller and firmware verification, data logging, and documentation consultation. Digging on kuka xpert there is a few manuals, but the far updated as I found is 2006. We would like to show you a description here but the site won’t allow us.
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