How to clean a polaris secondary clutch Needle thrust bearings under the spring, are not part of a stock Team TSS-04 Secondary. takes $2 in washers to get the secondary aligned. No description has been added to this video. It’s best to rinse the clutches with warm water, as this is the most thorough way to flush out the metal debris and belt residue. Primary to transmission center to center clutch alignment (Symptoms; tight belt deflection, secondary spinning unless shimmed very loose): This is usually set very well by the inner aluminum Oct 25, 2019 · Click the link below for a good read and pictures on the Pro XP clutches and the issues we've found working with them for the past few months. com Duraclutch CleaningThis video is to show you how to clean your Duraclutch primary clutch for your Polaris RZR or Ranger. Warning: Failure to remove ALL debris when replacing the belt could result in vehicle damage, loss of control and severe injury or death. You can use scotch-brite pads to clean and resurface the clutch face (s). However, like any mechanical component, the Polaris secondary clutch is not exempt from its share of problems. Make sure to clean the shafts of primary and sec clutch's. Can Am OEM Secondary Clutch - 2020-2025 Defender HD10 Complete Clutch Duraclutch Clutch System - Polaris RZR 900 No Belt Needed Can Am OEM Secondary Clutch - Defender HD9 Complete Clutch WATCH BEFORE INSTALLING A DYNOJET CLUTCH KIT! A Dynojet Clutch Kit takes your Polaris UTV to the next level, lengthening the life of your drive belt and allo Steps and video on how to remove the clutch from a Polaris RZR 900 side by side. Of course that was in the day before the weights used a self-lubricating bushing. Reinstall was a bear due to the force required to slide that on due to the secondary spring along with having POLARIS ATV/UTV CLUTCH SETUP Remove the key from the ignition and locate your clutch cover. It only has 400 miles tops and I only slipped the belt like twice Apr 1, 2023 · The secondary clutch is an integral part of the ATV. Nov 28, 2023 · The common causes of Polaris clutch problems can include worn-out clutch components, lack of lubrication, improper belt tension, clutch misalignment, dirt or debris in the clutch assembly, or excessive heat due to heavy usage or insufficient airflow. Polaris Clutch Problems. They showed in the video that you could spray brake cleaner on the surface where the belt will go (of course wipe it off and let it dry prior to Aug 14, 2023 · Certified Polaris technicians have the necessary knowledge and expertise to troubleshoot and fix your Ranger’s secondary clutch issues. clean them up without completely taking them apart Sent from Snowmobile. Clutch removal, cleaning, inspection, and installation of RZR XP 1000 primary and secondary. Your clutch comes just like a mirror. Ski-Doo Primary Clutch | Rebuild Removal Service Clean | TRA Style Drive Clutch How-to clean your primary and secondary snowmobile clutches Polaris snowmobile Clutch Rebuild. How to Remove Polaris Secondary Clutch and Primary Clutch The secondary clutch requires no additional tools beyond a socket to remove the bolt. It only has 400 miles tops and I only slipped the belt like twice May 30, 2018 · Has anyone found a way to clean the clutch surfaces without remove them to the bench? This simple job has been over complicated for ages & there is absolutely No need for a 20, 10 or even a 2 minute video! You Will Not need special tools or help from others. This part of the system is on spline’s and should just pull off. Dustin shows us all the things to look for when inspecting the clutch on your UTV. Clutch Removal-A good clutch puller is available from many sources including Polaris. 3K 695K views 15 years ago secondary clutch disassembly clockmore Dec 13, 2012 · The other threaded hole on the team clutch is for the L shaped wrench that pulls the sheaves apart for when you take your belt off. Easy step-by-step guide to replacing the drive clutch on a Polaris Ranger 900XP in minutes! Nov 2, 2025 · The primary clutch is connected to the engine, and the secondary is connected to the transmission, with a heavy-duty drive belt linking them. What do you use to clean the clutches and is there anything that you should NOT clean/get wet when doing this. 6K subscribers Subscribe Mar 31, 2022 · CVTs have primary and secondary clutches and variable-diameter sheaves connected by a belt. In this blog post, we will delve deeply into the topic, presenting some potential issues with Polaris secondary clutches and providing detailed solutions. Feb 7, 2015 · How to shim Polaris XP secondary clutch Jump to Latest 210K views 84 replies 37 participants last post by crazyflyboy30 Apr 28, 2023 IHI Discussion starter Clutch cleaning and belt change on a 2019 Polaris Sportsman 850 SP. We’ve seen UTVs with over 4000 miles that never had the clutch cover off. The CVT belt started to shred and CVT was making a high pitch whirling noise, so I decided this was a good time to do maintenance on the clutches. You will see more performance gains playing with the driven clutch. 1. 0XT, UTV inc Nerf bars, visionx tantrum blue led rock lights/strobes Sep 27, 2020 · How do I tell If my clutch is bad it’s hard to see in the pic but it does have a ridge at the bottom. Still on the original belt. Replace the buttons (3) and clean everything well --- look for a wear mark on one of the spring holes on the secondary and put the spring back where it was - same hole. they said it needed lubrication but did not divulge what. 5" lift, 30X10 Bighorns on 14" Polaris Sixxr wheels , SSV, Yoshimura RS-4 exhaust, 30" and 10" LED light bars, UTV Inc Blue switch panel, Pro Armor doors and harnesses, Polaris Sport Roof, Tilt windshield and rear window, Warn 3. They do not operate on spells and wizardry but on simple ratios. There are two plastic rollers on the secondary clutch where you insert the tool and gently pry out on the clutch. I was told by a mechanic that it’s trash. The recent models of the Polaris Ranger 1000 and the Polaris Pro 900 Mar 18, 2013 · So, I am installing my clutch kit next week-end. Jun 24, 2020 · When replacing the belt you probably want to scuff up the primary and secondary sheaves with one of those green scotch brite pads, then wipe off all the dust with a damp cloth or something. Regular cleaning and inspections can extend clutch life. https://www. As Tony noted in the thread "things to look for", the 503 and 600 hawks may Sep 17, 2022 · And if I put it in high the secondary clutch goes completely open, belt drops all the way down, and if I give it gas, the primary spins and closes but the secondary stays completely open. Very easy to do and it shouldn't be overlooked. . I will soon be changing to a Hunterworks CVT belt and secondary clutch rollers. com/polaris_ranger_1000This video is about how to remove the secondary clutch on a Polaris Ranger XP 1000 new Body Style. Things You'll Need Two screwdrivers Website: www. Belt Sitting Low in Polaris Secondary Clutch Causing Issues RZR Ranger General Hunterworks Inc. In this video I show you how to remove and rebuild the Team Secondary Clutch that's used on Polaris Snowmobiles, Quads, and SXS's or Side by Sides. Avoid Extended Idling: letting your Ranger idle for extended periods is known to wear down the EBS bearing more quickly, leading to the eventual issues mentioned above. more Support videos for Duraclutch and Duratracks. Running Polaris Secondary disassembly – How does this come apart? « on: October 16, 2013, 03:25:44 pm » 1972 Polaris Colt , 340 fan , secondary clutch ( searched on here, couldn’t find a good description) Enjoy the videos and music you love, upload original content, and share it all with friends, family, and the world on YouTube. with brake cleaner and clean white paper towels until your final wipe has no residue on it. May 30, 2018 · Has anyone found a way to clean the clutch surfaces without remove them to the bench? This simple job has been over complicated for ages & there is absolutely No need for a 20, 10 or even a 2 minute video! You Will Not need special tools or help from others. FRONT OF PRIMARY CLUTCH You must prevent the Primary clutch from turning when you remove the center bolt using a 5/8” socket wrench. If the clutches are tuned to perfection, your Polaris will work as well as it can. any deflection will cause premature wear and heat issues, which leads to blown belts and/or sheave wear. I think I may have to send the clutch in to shim since I dont have the tools necessary to take it apart. Residue can build up and cut back on your horsepower. RZR / Ranger 900 / 1000 clutches are located near the driver side shock. Nov 12, 2020 · In this video, Charles shows how to inspect and replace the primary clutch on a 2006 Polaris Sportsman 500 but this process will be similar for other Polaris ATV models. After doing a lot of reading the general conciseness for cleaning the two clutches is to use a Scotch Brite pad and soap and water, the soap being Dawn dish soap. Jun 19, 2019 · CVT CLUTCH SYSTEMS: CVT clutching may seem like magic: they work, but not many people understand how. Inspecting Removing Disassembling Cleaning Replacing parts Rebuilding/replacing the whole clutch if needed If you want to know how to inspect, maintain, or rebuild your clutch, keep reading! How do You Check a Snowmobile Clutch? As a rule of thumb, you should check your snowmobile clutch at least every year, but a more frequent check never hurts. It plays an important role in shifting the gears and power transmission. Clutching for 2021-23 Polaris 850 Matryx Indy, XC, Switchback Assault, XCR and VR1 Stock or with SLP Stage 1 or SLP Stage 1. I have since taken the machine out on some good rides and it works like a charm, belt bites quick and normal. Follow these steps to learn how to clean a Polaris clutch. 2) If the machine gets swamped, take the time to remove the CVT cover and check things out. Remove the clutch bolt and insert the puller-tighten till the clutch comes off. Always follow the warnings and instructions in Owner's Manual. Feb 20, 2019 · How to Change Your UTV’s CVT Drive Belt Things You’ll Need Replacement Belt Secondary clutch sheave separation tool Socket set to open the clutch cover Scotch-Brite scrub pad Soapy water Steps to Replace Your CVT Belt Step 1) Remove your clutch vent (0:33) Step 2) Remove your clutch cover (0:40) Step 3) If your old belt is still intact, verify your clutch sheaves are operating as normal (1 Sep 3, 2008 · Gently grind a taper on this edge using a bench grinder. I bought an EPI clutch kit and an EPI severe duty belt because I drive through a lot of The Owner's Manual for this vehicle contains warnings, instructions and other information you must read and fully understand before safely riding or performing maintenance on this vehicle. Easy step-by-step guide to replacing the drive clutch on a Polaris Ranger 900XP in minutes! How to troubleshoot 3 of the Polaris RZR and Ranger Secondary Clutches Polaris Ranger 570 Transmission Removal, Clutch Removal, Axle Removal, Hub Removal, Brake Caliper Here's a quick DIY clutch spring compression tool for both Arctic Cat and Polaris TEAM secondary snowmobile clutches. 5K views 4 replies 5 participants last post by terez Oct 2, 2004 P May 9, 2016 · I recently bought a used 2000 Polaris sportsman 500 4x4. I use mean green for the bushings. Feb 23, 2021 · 2021 Polaris RANGER CREW XP 1000 NSTR TRAIL BOSS EVAP (R21RSV99AC/BC) Drive Train, Primary Clutch Shop online for OEM Drive Train, Primary Clutch parts that fit your 2021 Polaris RANGER CREW XP 1000 NSTR TRAIL BOSS EVAP (R21RSV99AC/BC), search all our OEM Parts or call at (269) 385-1540 Sep 16, 2009 · 1) Clutch, belt, and pulley sheave maintenance is important for performance. Feb 15, 2004 · Its cheap and keeps your sled running strong. Just didn't have enough time before riding this week Sep 13, 2012 · Put the clutch in neutral and spin the secondary clutch by hand. Click the link above for the Table Of Contents, or download a full PDF of the Owner Manual in the Owner Support area of Polaris. This should help. com Todd Office phone Feb 19, 2013 · To much and it will run out and onto your clutch face. comThis video is a basic cleaning video for a Polaris RZR 1000 or 900 or Ranger primary clutch Mar 8, 2021 · Why should you keep your clutch clean? We’ll tell you why and show how to keep your primary and secondary clutch clean. com. Is there any other reason that once I take out the bolt in the secondary that it wouldn't release? Any advice on how to We explain in detail the things you need to know to put your Polaris snowmobile clutches in perfect alignment. No need to disassemble or remove the clutches to do that, unless you're taking them off for something else. Even with all this success, you cannot overlook the fact that the company has been plagued by Polaris clutch problems for a long time. I have a few question about taking care of the CVT Primary and Secondary clutch. Jan 24, 2023 · If something is wrong with the secondary clutch on your quad, you may notice hard shifting, clunking sounds, bogging, or slipping. Removing the Secondary clutch on my polaris sportsman and adjusting the helix May 17, 2019 · Remove your primary clutch with our heavy duty clutch puller, clean the taper on the crank and clutch with brake cleaner, then re-torque to 96ft-lbs. The sled used for this demonstration is a 2016 PRO RMK 800 but the basic steps described in this After you’ve rubbed the sheaves as part of your snowmobile clutch maintenance regimen, be sure to wash the clutches so the metal dust doesn’t get into the clutch’s rollers and bushings and accelerate wear. Aug 18, 2023 · A major component of these vehicles’ drive systems is the secondary clutch, a mechanism that significantly contributes to the speed and handling of the vehicle. Aug 18, 2023 · However, like any mechanical component, the Polaris secondary clutch is not exempt from its share of problems. Removal process went straight forward as always, got it all cleaned up. I just want to. Aug 25, 2022 · Hi, I've been dealing with some clutch issues that appeared randomly a few weeks ago. Buttons wear out depending on riding around 2k miles. In this video, we go over how to clean out your clutches on a Polaris ATV/UTV after blowing a belt. But do you know how to remove Polaris clutch without puller? To remove the secondary clutch, unscrew the center bolt with the 15mm socket. Warning that these clutch springs and helix are dangerous and we don't Jun 21, 2014 · Going on a ride next week and been servicing the XP. I took the clutch cover off and blowed it out real good and cleaned clutches with a scotch brite and some brake cleaner. If you are having trouble breaking the bolt loose by hand it helps to put the car in gear to help hold the clutch in place. 5 Important: The following clutching information has been thoroughly tested and is highly recommended for proper performance and reliability. Mar 13, 2023 · if a used machine, inspect clutch alignment. I just completed a $300 dollar clutch rebuild . They can be found many places online for a lot less than a dealer will charge. Is this correct? And May 31, 2020 · Does anybody know who can weld and re-machine the damage from square pucks on my secondary clutch ? I don't want to buy whole clutch , as the repair looks simple enough . The spring is not broken, sheaves are clean, new buttons. View attachment 2012121393311760_19079. How to change the driven clutch bushings and shims. The 070 belt on it is only worn 1/32 but I have a belt to sheave clearance of about 1/16+ ! Anyone in north suburbs of Chicago able to shim my clutch ? Can Am OEM Secondary Clutch - Defender HD9 Complete Clutch 2016-2021 Polaris RZR 900 Secondary Clutch No Bolt Needed 2016-2023 Can Am Outlander 1000R/Max Clutch Kit Stock to 28" Nov 24, 2015 · Lots of people end up cutting their clutch off with a torch or other tool after doing that The tool just makes the install easier and you need it to do a cleaning every now and then Polaris RZR XP 900, Polaris Ranger 800 - Primary Clutch Puller There is a link to the puller if you need one Todd Polaris Ranger Clutch and Belt Inspection video! Traction Powersport's 359 subscribers Subscribe Jan 20, 2020 · I have a 2017 Outlander 1000. For every other part of the clutch exept for the speed plates, i use a SOS pad then i polish with mothers. what would cause this and is there a trick or Sep 28, 2004 · Cleaning the Secondary CLutch Jump to Latest 4. Use a swirling motion all the way around the face. But if they're not, they won't be working to their full potential. clutch clutch change rzr clutch secondary clutch Jump to Latest 19K views 8 replies 7 participants last post by Pirate Jan 16, 2014 D The video links on this page are to help you with the install of your clutch related items for your Polaris RZR 800, RZR 900 through XP 1000, Generals, Ranger 900 and the 2017 Ranger XP 1000. I did quite a bit of research and wound up changing the belt, the whole primary clutch and the spring and helix on the secondary with a kit from Aftermarket Assassins found here. Yes they are a pain. Once the clutch is off, remove the 6 bolts holding the cover. R-4. Here Rick shows us what he does to clean the clutches on an Arctic Cat Mountain Cat and explains why cleaning is vital to optimal https://www. Sep 21, 2021 · Since I'm new to Polaris ownership, 2014 RZR 900 XP, I've been researching and watching YouTube video after video on maintenance and repairs. There is a seal behind the primary as well, but you have to pull the aluminum clutch cover off to get to it. com This video shows you how to remove the secondary clutch on a RZR Turbo and Pro Turbo. Nov 23, 2009 · Never cleaned a clutch before. Feb 6, 2013 · To remove the primary for a good bath, you will need the appropriate Polaris clutch puller for that clutch. You may need to blow them out after each ride if the dust Can Am OEM Secondary Clutch - 2020-2025 Defender HD10 Complete Clutch Duraclutch Clutch System - Polaris RZR 900 No Belt Needed Can Am OEM Secondary Clutch - Defender HD9 Empty Clutch Jan 20, 2009 · It should be remembered, however, that it wasn't many years ago that Polaris sold an oil called "clutch and cable lube". These videos also cover both the 570 RZR's and the Ranger 800's. you can take a camera phone and point it at the primary bearing and verify the belt is riding dead center. Please advise. This has been going on for a couple of years even though I pull my clutch off at the start of every season and clean it. When you reasemble it make sure you use some dry lubricant on it. I unscrewed them some (all evenly) and it did not want to come apart. May 28, 2013 · Use OEM Polaris clutch tool to spread open the secondary clutch on the transmission. Want to check here first, any do's and don'ts? You do it to both clutches right? thanks! Its an 04 prox-r 440 with an 800 proxr motor in it, if that matters. Oct 17, 2014 · So I guess I will just clean it up and put it back together with new polaris red spring. Sep 18, 2008 · I have the secondary off of the splined jack shaft and i was just wondering how do you take apart the secondary? I see there are 4 bolts on the backside with the torx head on them. Rather than letting your Ranger Jul 17, 2022 · Inspect, clean, repeat By the staff of Dirt Wheels Off-roading means dust, and dust is enemy number one for CVT clutches. Then alternately loosen So far the secondary clutch is looking good, but needed a good cleaning. Hooks! Jan 20, 2014 · What is the best way to clean my primary and secondary without tearing them apart. I was told to just take them off the sled and spray with break cleaner. Shims are needed when a new drive belt goes on. Thanks. I just watched a video of a guy who removes his clutch cover after every other ride and literally washes his clutch with water using a mild mixture of i 2022 PRO-RMK / RMK KHAOS Owner’s Manual ii Welcome iii Safety Symbols and Signal Words Table Of Contents Chapter 1: Introduction 1. Nov 21, 2018 · Finally got around to checking out my secondary clutch. Premier Clutch, Inc. hunterworks. Nov 21, 2018 · I now have over 6500 miles and there is no additional damage and I've had no clutch issues. So far it is looking good so I just blew out the dust. The reason for the new slippery washer is, that Polaris put a tang on one end of the secondary spring that sits down in the secondary clutch to keep it from turning and the other end in the spider binds and does a like a slip grip motion so the washer allows it to turn easily in the spider where as without it, it is allowing the spring to May 28, 2020 · I own a Ranger 500 and the primary clutch broke, snapping/shredding the belt. I had to do this as I am adding pipes to my pola Jul 27, 2022 · Ok I’m trying to remove my secondary so I can replace My crank shaft seal but it will not budge afte taking the bolt out we have done everything like hitting it with a hammer at the bolt and using a slide hammer attached to it and everything. Here's a picture I pulled off Google. They have a massive client base, and they do have a successful lineup to back that up. Quick removal of the Polaris Clutch with Correct Tool. so the belt just flops around and I don't move. I decided to be a smart one and took my secondary (OEM) apart for cleaning. If you want to clean the clutch just clean it with any degreaser really. BUT :o 1. We've seen many issues with belt slip and https://www. bmp 2010 Polaris Dragon 800 1997 Polaris Ultra SPX 680 triple-triple - drag sled 2002 Polaris RMK 860 - hill drag sled Feb 16, 2012 · You might want to go with the spring that was in there and do your tuning with the driven clutch (engine clutch). If there is still belt residue on the sheaves, repeat the process. Sep 18, 2013 · Emp front bumper, Polaris cage extension, 2. For those of you that are way more knowledgable than I on the subject, let me know and I'll edit this post for future viewers. This is for all Axys and Matryx sleds, 650, 850, 900 and boost. Unfortunately, you will need to find that small spring, or purchase another. There are various methods of holding the clutch while you tighten the bolt; I like a strap wrench or holding tool. It should tighten upcheck this video out. I just purchased the Hunterworks secondary clutch rollers and CVT belt so I will be installing those soon. Strands of the belt seem to be wedged/twisted within the secondary clutch and I cant get them out. technical tips relating to Polaris RzR secondary clutch maintenance, repair and upkeep. Remove secondary clutch center retaining bolt, and remove secondary clutch. Nov 12, 2024 · Clean out the inside of the clutch covers thoroughly. **Putting the clutch on Check out our Polaris Ranger 900XP drive clutch replacement guide. RZR / Ranger 800 models are located behind the seats. How To Remove and Clean Clutch on Polaris Ranger 1 of 2 for different steps! This video and next video will show how to completely disassemble and clean your primary secondary Sep 3, 2013 · Blow the sheaves out with compressed air once in a while, you can wash with warm soapy water and rinse with clean water. Basically, as the primary clutch gains revs, it expands with centrifugal force, which causes the belt to act on the secondary clutch and force the sheaves apart. "Wash" the faces following the scrub. I read and saw on tutorial videos that it's a good thing to clean the clutch at the same time. We are doing this demo on a Polaris Magnum 330, but all Polaris A This is a HOW TO video on Polaris clutching, I will be showing you how to properly shim a Polaris secondary clutch, plus a few tips. 5K subscribers Subscribed Polaris RZR 900 Jagged X Secondary Clutch All Models Stock Spring Installed / No Helix Needed Polaris RZR 900 Jagged X Secondary Clutch No Spring Needed / No Helix Needed Nov 19, 2024 · Alright, well I’m back at it again. Apr 11, 2016 · Clean it up with some brake clean and drive it for a little bit, then see if you're getting oil spraying out from behind the secondary inside the housing. Things You'll Need Two screwdrivers Nov 19, 2024 · Alright, well I’m back at it again. Without a clutch press, remove four of the bolts, leaving two opposite of each other. Jan 16, 2014 · Can't remove secondary clutch. 1: Important Notes for Owners How To Clean Your RZR Clutch! DO THIS IF YOU CARE ABOUT YOUR MACHINE! Danny Boy 428 subscribers Subscribe Step-by-step walk through on how to change the rollers in your Polaris secondary clutch. Oct 6, 2010 · What type of lubrication is being used. Also the videos are broken up into different operations, example: if you need to know how to put a Dalton clutch kit in, you will need to watch the Clutch removal video, the secondary clutch disassembly video and the clutch kit video. In Depth & Step by Step removal, rebuild and re-installation of the primary and secondary CVT clutches on a Polaris RZR Turbo using an Aftermarket Assassins stage 3 clutch and tune kit. For all you new owners who may be reading this, if you do nothing else to your machine, replace the square pucks in your secondary with the round rollers. Periodically remove the clutch cover and blow the clutches out with compressed air. These are very necessary upgrades in our opinion and cheap insurance to keep your Pro XP running top notch. Some Videos are generalized or not your particular vehicle but the operation is the same What is Shift Phase that I need to Oct 8, 2008 · The only lubrication mentioned in the service manual (P-85 and P-90 clutch set) is for the secondary clutch, inside the helix bore. Aug 17, 2024 · 2022 Sportsman 1000xp, how to do a clutch inspection? Amature wrencher here, besides inspecting the belt and blowing out the clutches, and looking for the obvious, like crack, damage and stuff. Remove necessary components to access and remove this cover. Jan 27, 2018 · Polaris RZR XP 1000 900, Polaris Ranger 800 - Primary Basic Cleaning Video And change your secondary square pucks to round when you get back home to keep from ruining your secondary Polaris RZR XP 1000 900, Polaris Ranger 800 - 16-18 Secondary Roller Kit Click link and read tech article, pics their Todd www. Jan 6, 2010 · To make it easier to remove the Primary clutch, grasp the Drive belt in the top center and pull upward to force the belt to go between the sheaves of the Secondary clutch. Sep 21, 2004 · I have found the best way to clean the clutch on my YAMAHA is to take it apart and spray it with carb cleaner and clean every thing with some fine steelwool or emery cloth to make it nice and clean. Do i have to take the bolts out Dec 17, 2017 · The fix for me is screw the tool into the secondary clutch to open it up. A clutch press works well for this. Nov 12, 2008 · For those of you that have never adjusted your factory secondary clutch, this is for you. If the primary clutch is the gas pedal of the CVT system, responding to engine RPM, then the Polaris Ranger 1000 secondary clutch is the brains. In conclusion, the secondary clutch of your Polaris Ranger plays a crucial role in the smooth operation of your vehicle. PS: I had 3300 miles on the machine. Without pulling the clutches is there anything specific I can do or look at to determine if something Cleaning your clutches helps keep your machine out of the shop. Unfortunately this didn't fix. But sometimes these things are hampered due to a bad secondary clutch. This is an article on learning the basics of how a clutch operates and answering some of your questions (based on Polaris-style clutches). C Check out the JB Weld Clutch fix video- • JB Weld Polaris Drive Clutch Fix This clutch fits 800 model Rangers, but most of this would apply to nearly all polaris CVT clutches …more Nov 9, 2017 · Leave the secondary open from your removal and clean the faces of the primary and secondary clutch sheaves with a scotchbrite pad. My wifes old 94 zr700 arctic cat that i am rebuilding to sell and the belt blew, and melted on the clutches, and blew a hose POLARIS ATV/UTV CLUTCH SETUP Remove the key from the ignition and locate your clutch cover. In this video we are explaining removal and replacement of clutch part along with the belt. To keep your Polaris sled running as efficiently as possible, it's important to clean the clutch. There are a numerous amount of wear items that need to be inspected to prevent any further damage along the way. EPI Performancemore Step-by-step walk through on how to change the rollers in your Polaris secondary clutch. A tutorial video showing how to disassemble a secondary (driven) clutch and install a new Helix and spring. How to find all the info you need about your Ranger, RZR, General or Sportsman. Reinstall was a bear due to the force required to slide that on due to the secondary spring along with having Oct 6, 2008 · OK, so i know this seems like a stupid question. Subscribed 1. com Free App Oct 31, 2023 · How To Prevent Your Clutch From Failing There are a few best practices to prolong the life of your Ranger’s stock clutch system and help prevent your vehicle from experiencing clutch problems. How to remove a Polaris RZR Secondary Clutch Hunterworks Inc. Apr 29, 2025 · In this video, I provide a comprehensive guide on how to disassemble and rebuild the Team Secondary Clutch found in Polaris Snowmobiles, Quads, and Side by Sides. Should I do anything to the belt? Like hit it with a clean scotch brite or just wipe it clean? Chris Sent from my Polaris is a pioneer when it comes to off-road vehicles such as ATVs and UTVs. I will replace with round rollers when fixed . Feb 13, 2024 · Cleaning the clutch on a snowmobile is an essential part of regular maintenance to help the machine perform at its best. I thought there was mention of lubing the inside of the rollers upon re-build but could not find it again. Read this post to learn how to troubleshoot clutch problems and how to fix an ATV secondary clutch so you can get everything back to normal. 44. Jan 7, 2021 · August 31, 2025 Secondary Clutch Disassembly and Thrust Bearing Install This is for the Team TSS-04 Secondary/Driven clutch which is used on the MY21-26 Matryx 2 stroke snowmobiles and many other Polaris snowmobiles since MY07. Primary weights, drive spring and driven spring must be changed according to the chart if applicable for your elevation. Sep 3, 2013 · Is there anything that needs greasing like the one-way bearing? Do I need to clean it with anything? What grit sandpaper or emery cloth do I use to scuff up the sheaves? Anything else I need to check? This is a how to video on how to remove the primary and secondary clutch from a Polaris Snowmobile. wrxh kuyqby cwff bmbic fcl aftvkxj cfkf olvxzo bcotz wddcj akkuwok onz eewamz wvt liydcnt